Tabbacin inganci
Isar da Sassa masu inganci akai-akai.
Ingancin Mu neNa 1fifiko
don Duk Sassan Mashin Mashin ɗin CNC
Masu sana'a suna zaɓar aikin injin CNC saboda yana ba da fa'idodi da yawa.Ko da yake CNC machining iya tabbatar da mafi girma yawan aiki da kuma m kurakurai fiye da na gargajiya machining, ingancin dubawa har yanzu wani makawa bangare ne na masana'antu tsari.A Kachi machining, mu jajirce zuwa wani aiki falsafar cewa ya wuce mu abokin ciniki ta tsammanin ga inganci, aminci, kudin, bayarwa da kuma daraja.Domin saduwa da tsammanin abokin ciniki, ka'idojin ciniki da ka'idojin masana'antu, Kachi machining yana amfani da kayan aunawa daban-daban da kayan aiki don sarrafa ingancin sassan injin CNC.
Binciken CMM
Menene binciken CMM?
Binciken CMM yana ba da daidaitattun ma'auni na ɓangaren abu ta hanyar duba adadi mai yawa na daidaitawar X, Y, Z na saman sa.Akwai hanyoyin CMM iri-iri don yin rikodin ma'auni na geometric, tare da bincike-bincike, haske, da lasers sune mafi yawan gama gari.Duk maki da aka auna suna haifar da abin da ake kira gajimaren batu.Za a iya kwatanta wannan bayanan da samfurin CAD da ke wanzu don sanin karkatacciyar juzu'i.
Me yasa binciken CMM yake da mahimmanci?
A cikin yankuna da yawa, ainihin ma'auni suna yanke hukunci don ingancin samfuran.Don abubuwan da aka gyara kamar gidaje, zaren, da maɓalli, dole ne ma'auni su kasance cikin ƙayyadaddun iyakokin haƙuri.
A cikin injina da akwatunan gear, ko da ƴan ƙaramar karkata a ma'auni - kamar dubun milimita - na iya yin mummunan tasiri ga aikin sassa da na'ura gaba ɗaya.
Tare da sabuwar fasaha ta 3D Coordinate Measuring Machine (CMM), sabis na dubawa na Kachi CMM yana ba da damar ma'aunin daidaitattun abubuwan haɗin gwiwa a matsayin ɓangaren tabbatar da inganci.
CMM
Rahoton da aka ƙayyade na CMM
Profile Projector
Ana amfani da majigi na bayanan martaba don auna bayanan martaba da girman sassan da aka yi.Za a iya amfani da su don duba ma'auni na hadaddun sassa, kamar gears, don tabbatar da sun cika ƙayyadaddun da ake buƙata.
PIN Gauges
Kayan aikin auna daidai da ake amfani da su don auna diamita na ramuka.Sun ƙunshi saitin sandunan siliki tare da ƙayyadaddun diamita daidai.Ana amfani da ma'aunin PIN don auna diamita na ramuka yayin aikin masana'anta.
Ma'aunin tsayi
Ma'aunin tsayi shine kayan aiki don auna tsayin sassan.Hakanan hanya ce mai amfani don yin alama a saman abubuwa da sassan.Misali, lokacin da muke buƙatar sarrafa sassan da takamaiman girman, zamu iya amfani da ma'aunin tsayi don barin alamomi akan su.
Vernier Caliper
Vernier caliper kayan aiki ne mai sauƙin amfani, wanda ke auna sassan a cikin ma'auni.Za mu iya samun ma'auni ta amfani da alamomin ƙarshe akan madaidaicin ma'auni.
Ana amfani da shi sau da yawa don auna diamita na sassan zagaye da cylindrical.Ga injiniyoyi, ya dace don ɗauka da duba ƙananan sassa.
Takaddun shaida na kayan aiki
Za mu iya samar da rahoton RoHS bisa ga buƙatar abokin ciniki wanda ke tabbatar da bin takamaiman abu ko samfur tare da umarnin RoHS.
Matsayin Masana'antar Kachi
na CNC Machining Services
Don fasali na girman (tsawon, nisa, tsayi, diamita) da wuri (matsayi, maida hankali, daidaitawa) +/- 0.005” (karfe) ko +/- 0.010 (filastik da hadawa) ta ISO 2768 sai dai in ba haka ba.
Za a karye masu kaifi kuma za a cire su ta tsohuwa.Ya kamata a lura da mahimman gefuna waɗanda dole ne a bar su masu kaifi kuma a ƙayyade su akan bugu.
Kamar yadda machined surface gama ne 125 Ra ko mafi kyau.Alamar kayan aikin inji na iya barin tsari mai kama da juyawa.
Filastik masu haske ko bayyanannu za su zama matte ko kuma suna da alamun jujjuyawar fuska a kowace fuska da aka kera.Ƙunƙarar ƙaƙƙarfan ƙaƙƙarfan ƙaho za ta bar sanyin ƙarewa a kan tsayayyen robobi.
Don fasalulluka na daidaitawa (parallelism and perpendicularity) da tsari (cylindrical, flatness, circularity, and straightness) yi amfani da haƙuri kamar haka (duba teburin da ke ƙasa):
Iyaka Don Girman Suna | Filastik (ISO 2768-m) | Karfe (ISO 2768-f) |
0.5mm* zuwa 3mm | ± 0.1mm | ± 0.05mm |
Fiye da 3mm zuwa 6mm | ± 0.1mm | ± 0.05mm |
Fiye da 6mm zuwa 30mm | ± 0.2mm | ± 0.1mm |
Fiye da 30mm zuwa 120mm | ± 0.3mm | ± 0.15mm |
Fiye da 120mm zuwa 400mm | ± 0.5mm | ± 0.2mm |
Fiye da 400mm zuwa 1000mm | ± 0.8mm | ± 0.3mm |
Fiye da 1000mm zuwa 2000mm | ± 1.2mm | ± 0.5mm |
Fiye da 2000mm zuwa 4000mm | ± 2mm | |
An cire duk sassan.Mafi girman juriya da ake iya cimmawa shine +/- 0.01mm kuma ya dogara da sashin lissafi. |
Matsayin masana'anta
na Sheet Metal Fabrication Services
Kachi Machining yana da gogewa da madaidaicin sabis na ƙirƙira ƙarfe da ya dace don kawo ra'ayin ku a rayuwa.
Wannan ya haɗa da ayyuka kamar babban haƙuri da faɗin kauri kewayon yankan Laser, ƙarfin lanƙwasa, da sauran zaɓuɓɓukan kammala saman saman.
Yana da gogewa da madaidaicin sabis na ƙirƙira ƙarfe da ya dace don kawo ra'ayin ku zuwa rai.
Cikakken Bayani | Hakuri |
Gefe zuwa gefe, saman ƙasa ɗaya | +/- 0.005 inci |
Gefe zuwa rami, saman ƙasa ɗaya | +/- 0.005 inci |
Ramin zuwa rami, fage guda ɗaya | +/- 0.010 inci |
Lanƙwasa zuwa gefen / rami, saman ƙasa ɗaya | +/- 0.030 inci |
Gefen zuwa fasali, saman da yawa | +/- 0.030 inci |
Sama da ɓangarorin da aka kafa, saman da yawa | +/- 0.030 inci |
Lanƙwasa kwana | +/-1° |
Ta hanyar tsoho, za a karye ɓangarorin masu kaifi kuma za a cire su.Don kowane gefuna masu mahimmanci waɗanda dole ne a bar su kaifi, da fatan za a lura kuma saka a cikin zanenku. |
Kayan Aiki
Abu | Kayan aiki | Range Aiki |
1 | CMM | X-axis: 2000mm Y-axis: 2500m Z-axis: 1000mm |
2 | Profile Projector | 300*250*150 |
3 | Ma'aunin Tsayi | 700 |
4 | Digital Callipers | 0-150mm |
5 | 0-150mm | 0-50mm |
6 | Ma'aunin Zobe | Nau'ukan Zaure Daban-daban |
7 | Ma'aunin Zobe | Nau'ukan Zaure Daban-daban |
8 | PIN Gauges | 0.30-10.00mm |
9 | Block Gauges | 0.05-100 mm |