Quality Assurance
Ib txwm xa cov khoom zoo.
Zoo yog PebNo.1Ua ntej
rau tag nrho CNC Precision Machining Parts
Cov neeg tsim khoom xaiv CNC machining vim nws muaj ntau yam zoo.Txawm hais tias CNC machining tuaj yeem ua kom muaj txiaj ntsig ntau dua thiab tsawg dua qhov ua yuam kev ntau dua li kev ua haujlwm ib txwm ua, kev tshuaj xyuas zoo tseem yog ib feem tseem ceeb ntawm cov txheej txheem tsim khoom.At Kachi machining, peb tau cog lus rau kev ua haujlwm lub tswv yim uas tshaj peb cov neeg siv khoom xav tau rau qhov zoo, kev nyab xeeb, nqi, xa khoom thiab tus nqi.Txhawm rau ua kom tau raws li cov neeg xav tau, cov qauv kev lag luam thiab kev lag luam cov cai, Kachi machining siv cov cuab yeej ntsuas sib txawv thiab cov cuab yeej los tswj qhov zoo ntawm CNC machining qhov chaw.
Kev tshuaj xyuas CMM
CMM tshuaj xyuas yog dab tsi?
Kev tshuaj xyuas CMM muab cov kev ntsuas qhov ntsuas qhov tseeb ntawm cov khoom tivthaiv los ntawm kev tshuaj xyuas ntau tus lej X, Y, Z ntawm nws qhov chaw.Muaj ntau yam CMM txoj hauv kev los sau cov geometric qhov ntev, nrog kov-probes, lub teeb, thiab lasers feem ntau.Tag nrho cov ntsiab lus ntsuas tau ua rau qhov hu ua point huab.Cov ntaub ntawv ntawd tuaj yeem muab piv rau tus qauv CAD uas twb muaj lawm los txiav txim qhov sib txawv ntawm qhov sib txawv.
Vim li cas CMM kev tshuaj xyuas tseem ceeb?
Hauv ntau qhov chaw, qhov tseeb qhov ntev yog txiav txim siab rau qhov zoo ntawm cov khoom.Rau cov khoom xws li vaj tse, xov, thiab cov hlua khi, qhov ntev yuav tsum nyob twj ywm tsis pub dhau kev txwv nruj.
Hauv cov motors thiab gearboxes, txawm tias qhov sib txawv me ntsis hauv kev ntsuas - xws li ib txhiab ntawm ib millimeter - tuaj yeem cuam tshuam tsis zoo rau kev ua haujlwm ntawm cov khoom thiab lub tshuab tag nrho.
Nrog rau qhov tseeb 3D Coordinate Measuring Machine (CMM) thev naus laus zis, Kachi CMM tshuaj xyuas cov kev pabcuam tso cai rau kev ntsuas qhov tseeb ntawm cov khoom ua ib feem ntawm kev lees paub zoo.
CMM
CMM Part Fixturing
Profile Projector
Profile projectors yog siv los ntsuas qhov profile thiab qhov ntev ntawm machined qhov chaw.Lawv tuaj yeem siv los xyuas qhov ntev ntawm qhov nyuaj, xws li lub zog, kom ntseeg tau tias lawv ua tau raws li qhov xav tau tshwj xeeb.
PIN Gauges
Precision ntsuas cov cuab yeej siv los ntsuas txoj kab uas hla ntawm qhov.Lawv muaj ib txheej ntawm cylindrical rods nrog precisely txhais diameters.PIN gauges yog siv los ntsuas lub cheeb ntawm lub qhov thaum lub sij hawm tsim khoom.
Qhov siab ntsuas
Height gauge yog ib qho cuab yeej rau kev ntsuas qhov siab ntawm qhov chaw.Nws kuj yog ib txoj hauv kev zoo los kos qhov saum npoo ntawm cov khoom thiab qhov chaw.Piv txwv li, thaum peb xav tau cov txheej txheem nrog ib qho loj me, peb tuaj yeem siv qhov ntsuas qhov siab kom tawm cov qhab nia ntawm lawv.
Vernier Caliper
Vernier caliper yog ib qho yooj yim-rau-siv cuab yeej, uas ntsuas cov khoom nyob rau hauv linear qhov ntev.Peb tuaj yeem tau txais qhov ntsuas los ntawm kev siv cov cim zaum kawg ntawm ib qho linear dimension.
Nws yog feem ntau siv los ntsuas lub diameters ntawm puag ncig thiab cylindrical qhov chaw.Rau cov engineers, nws yog qhov yooj yim los nqa thiab xyuas cov khoom me me.
Cov ntaub ntawv pov thawj
Peb tuaj yeem muab RoHS daim ntawv tshaj tawm raws li tus neeg siv khoom thov uas txheeb xyuas qhov ua tau raws li cov khoom siv tshwj xeeb lossis cov khoom lag luam nrog RoHS cov lus qhia.
Kachi Manufacturing Standards
ntawm CNC Machining Services
Rau cov yam ntxwv ntawm qhov loj me (ntev, dav, qhov siab, txoj kab uas hla) thiab qhov chaw (txoj hauj lwm, concentricity, symmetry) +/- 0.005 "(hlau) los yog +/- 0.010 (yas thiab composites) los ntawm ISO 2768 tshwj tsis yog tias muaj lwm yam.
Cov npoo ntse yuav tawg thiab deburred los ntawm lub neej ntawd.Cov npoo tseem ceeb uas yuav tsum tau sab laug yuav tsum tau sau tseg thiab teev rau ntawm daim ntawv luam.
Raws li machined nto tiav yog 125 Ra lossis zoo dua.Cov cuab yeej siv tshuab yuav tawm ntawm tus qauv zoo li swirl.
Plastics ntshiab los yog pob tshab yuav yog matte los yog muaj translucent swirl marks ntawm txhua lub ntsej muag machined.Bead blasting yuav tawm ntawm qhov chaw ua tiav ntawm cov yas ntshiab.
Rau cov yam ntxwv ntawm kev taw qhia (parallelism thiab perpendicularity) thiab daim ntawv (cylindrical, flatness, circularity, thiab straightness) siv tolerances raws li nram no (saib cov lus hauv qab no):
Txwv rau Nominal Size | Plastics (ISO 2768-m) | Cov hlau (ISO 2768-f) |
0.5mm * rau 3mm | ± 0.1 hli | ± 0.05 hli |
Ntau tshaj 3mm mus rau 6mm | ± 0.1 hli | ± 0.05 hli |
Ntau tshaj 6mm mus rau 30mm | ± 0.2 hli | ± 0.1 hli |
Tshaj 30mm mus rau 120mm | ± 0.3 hli | ± 0.15 hli |
Tshaj 120mm mus rau 400mm | ± 0.5 hli | ± 0.2 hli |
Ntau tshaj 400mm txog 1000mm | ± 0.8 hli | ± 0.3 hli |
Ntau tshaj 1000mm txog 2000mm | ± 1.2 hli | ± 0.5 hli |
Ntau tshaj 2000mm txog 4000mm | ± 2 hli | |
Txhua qhov chaw yog deburred.Tightest achievable kam rau ua yog +/- 0.01mm thiab nyob ntawm ib feem geometry. |
Manufacturing Standards
ntawm Sheet Metal Fabrication Services
Kachi Machining muaj cov kev paub dhau los thiab cov txheej txheem hlau tsim cov kev pabcuam tsim nyog los coj koj lub tswv yim rau lub neej.
Qhov no suav nrog cov kev pabcuam zoo li kev ua siab ntev thiab dav thickness ntau yam laser txiav, khoov muaj peev xwm, thiab lwm yam kev xaiv nto tiav.
Muaj cov kev paub dhau los thiab cov txheej txheem hlau tsim cov kev pabcuam tsim nyog los coj koj lub tswv yim rau lub neej.
Dimension Detail | Ua siab ntev |
Ntug rau ntug, ib qho chaw | +/- 0.005 hli |
Ntug rau qhov, ib qho chaw | +/- 0.005 hli |
Qhov rau lub qhov, ib qhov chaw | +/- 0.010 hli |
Khoov rau ntug / qhov, ib qho chaw | +/- 0.030 hli |
Ntug rau feature, ntau qhov chaw | +/- 0.030 hli |
Tshaj tsim ib feem, ntau qhov chaw | +/- 0.030 hli |
Khoov lub kaum sab xis | +/-1° |
Los ntawm lub neej ntawd, cov npoo ntse yuav tawg thiab deburred.Rau txhua qhov tseem ceeb uas yuav tsum tau sab laug, thov nco ntsoov thiab qhia meej hauv koj daim duab. |
Cov cuab yeej tshuaj xyuas
Yam khoom | Khoom siv | Ua haujlwm ntau |
1 | CMM | X-axis: 2000mm Y-axis: 2500m Z-axis: 1000mm |
2 | Profile Projector | 300 * 250 * 150 hli |
3 | Qhov siab ntsuas | 700 |
4 | Digital Callipers | 0-150 hli |
5 | 0-150 hli | 0-50 hli |
6 | Xov Ring Gauges | Ntau hom xov |
7 | Xov Ring Gauges | Ntau hom xov |
8 | PIN Gauges | 0.30-10.00 hli |
9 | Thaiv Gauges | 0.05-100 hli |