Kukho iingenelo ezininzi ezahlukeneyo zokusebenzisa iinxalenye ze-CNC zesiko kushishino lweemoto.Kule post yebhlog, ndiza kukuhamba ngezi zibonelelo ngokweenkcukacha ukukunceda uqonde ukuba kutheni ukukhetha kunye nokuthenga iindawo ze-CNC zesiko kubaluleke kakhulu kwihlabathi leemoto.
Izibonelelo ze-CNC ezilungiselelwe iindawo kwintsimi yeemoto zezi zilandelayo:
- ※ Ukuchaneka okuphezulu
- ※ Ukusebenza okuphezulu kwemveliso
- ※ Ukuziqhelanisa okuqinileyo
- ※ Ugcino lweendleko
- ※ Ukuthembeka okuphezulu
Ukuchaneka okuphezulu
Umatshini we-CNC unakho ukufezekisa ukuchaneka okuphezulu.Oku kuthetha ukuba iinxalenye zinokuveliswa ukuhlangabezana neemfuno zoyilo ngokuchanekileyo kakhulu.Umzekelo, ukuchaneka kodonga lwesilinda ukuchaneka kweebhloko zenjini yemoto inokufikelela kwi-0.005 mm, efuna izixhobo zomatshini we-CNC eziqikelelweyo kunye nezixhobo zokulinganisa ukufezekisa oku.
Okwesibini, umatshini weCNC unokufikelela kumphezulu ogudileyo kunye nomgangatho ofanayo.Oku kuthetha ukuba umphezulu wenxalenye awuyi kuba nokungalingani okuninzi kunye ne-burrs, ngaloo ndlela kuphuculwe umgangatho opheleleyo wenxalenye.Ngokomzekelo, uburhabaxa bomphezulu beediski ze-brake buhlala bufuneka ukuba bube kuluhlu lwe-Ra 0.4-1.6 microns, kunye ne-CNC machining inokuhlangabezana ngokulula nale mfuneko.
Ukongeza, umatshini weCNC unokuqonda ukwenziwa kweejometri ezintsonkothileyo.Oku kuthetha ukuba iindawo zinokuba neegophe ezintsonkothileyo, i-chamfer, imingxuma kunye nezinye iimilo ukuhlangabezana neemfuno zoyilo lwamalungu emoto.Umzekelo, izinto zokunqunyanyiswa kwi-chassis yemoto zihlala zifuna ukuba neemilo ezintsonkothileyo kunye nezakhiwo ukubonelela uzinzo kunye nentuthuzelo, kunye nomatshini we-CNC unokuhlangabezana nezi mfuno.
Okokugqibela, umatshini weCNC uvumela ukwenziwa kwenxalenye ephindaphindwayo kwaye engaguqukiyo.Oku kuthetha ukuba inxalenye nganye ihambelana kakhulu ngobukhulu kunye nokuma, ukunciphisa imiba ngexesha lokuhlanganisa.Umzekelo, iimfuno zokungaguquguquki kobunzima kunye nobukhulu beepiston kwiinjini zemoto zihlala ziphakathi kweegrem ezimbalwa, kwaye umatshini weCNC unokuqinisekisa oku kuhambelana.
Ukusebenza kwemveliso ephezulu
Imveliso ezenzekelayo: I-CNC machining yinkqubo yokuvelisa ezenzekelayo enokulawula izixhobo zoomatshini ukuze kuqhutywe ngemiyalelo ecwangcisiweyo kwangaphambili.Xa kuthelekiswa nokusebenza ngesandla, ukusetyenzwa kwe-CNC kunokunciphisa kakhulu ukungenelela ngesandla kunye nokuphucula ukusebenza kakuhle kwemveliso.Ngokwezibalo, ukusebenzisa i-CNC processing kunokunciphisa ixesha lokuvelisa ngaphezu kwe-50%.
I-High-speed Machining: Oomatshini be-CNC banokusebenza ngesantya esiphezulu, bevumela iinxalenye ukuba zenziwe ngokukhawuleza.Ngokomzekelo, ezinye iileyile ze-CNC ziyakwazi ukuqhubekeka kwi-5,000 revolutions ngomzuzu, ngokukhawuleza okuphindwe kaninzi kuneentambo zendabuko.Oku kuthetha ukuba iindawo ezininzi zinokuveliswa ngexesha elinye, ukuphucula ukusebenza kakuhle kwemveliso.
Ukuveliswa kweMisa: Umatshini we-CNC ulungele ukuveliswa kobuninzi, apho amanani amaninzi amacandelo afanayo anokuveliswa ngokuqhuba isixhobo somatshini ngokuqhubekayo.Xa kuthelekiswa nokusebenza ngesandla, umatshini weCNC unokugqiba umsebenzi ofanayo wokulungisa ngokukhawuleza.Ngokutsho kwedatha, ukusebenzisa i-CNC processing inokunciphisa ixesha lokuvelisa ngaphezu kwe-70%, iphucula kakhulu ukusebenza kwemveliso yobuninzi.
Ukuguquguquka kunye nokutshintsha ngokukhawuleza: I-CNC machining inokufezekisa ukuveliswa kwamacandelo ahlukeneyo ngokutshintsha iinkqubo kunye nezixhobo zokusebenza, ngaloo ndlela ukwandisa ukuguquguquka komgca wemveliso.Xa kuthelekiswa neendlela zobuchwephesha bemveli, umatshini weCNC unokwenza uhlengahlengiso lwenkqubo kunye nenxalenye yokutshintsha ngokukhawuleza.Ngokwezibalo, ukusebenzisa i-CNC machining kunokunciphisa ixesha lohlengahlengiso lwenkqubo ngaphezu kwe-80%.
Ukuziqhelanisa okunamandla
Ukulungelelanisa kwiimodeli ezahlukeneyo kunye neemfuno: Abavelisi beemoto badla ngokufuna ukuvelisa iinxalenye zeemodeli ezininzi ezahlukeneyo kunye neenkcukacha, kunye nomatshini we-CNC unokulungelelanisa iimfuno ezahlukeneyo ngokutshintsha iinkqubo kunye nezixhobo.Umzekelo, i-lathe ye-CNC inomatshini wokwenza imifuziselo eyahlukeneyo yamalungu e-injini ngokutshintsha isixhobo kunye nenkqubo ngaphandle kokutshintsha isixhobo somatshini siphela.Oku bhetyebhetye kuvumela CNC machining ukuziqhelanisa nemveliso yeemodeli ezahlukeneyo kunye neemfuno.
| Car icandelo | CNC izicelo machining |
| iindawo injini | Ipiston, intloko yesilinda |
| Amacandelo eBrake kunye nevili | Iidiski zeBrake, iicalipers kunye namavili. |
| Amalungu angaphakathi | Izibambo zamacango, i-trim kunye nezixhobo zedeshibhodi. |
| ukumiswa kunye namacandelo okuqhuba | Lawula iingalo, i-knuckles kunye nezixhobo zokulawula |
Ezinye zezona nxalenye zibalulekileyo zomatshini we-CNC ziquka amacandelo afana neebhloko ze-injini, ukuhanjiswa, kunye namacandelo okunqunyanyiswa.Ezi nxalenye zifuna ukuchaneka okuphezulu komatshini ukuze kuqinisekiswe ukusebenza kakuhle kombane kunye nokuthembeka, okunokulungiswa ngokwenziwa kwe-CNC.
Car component CNC izicelo machining
iinxalenye injini Piston, intloko cylinder
Iinxalenye zeBrake kunye nevili Iidiski zeBrake, iikhalipha kunye namavili.
Amalungu angaphakathi Izibambo zamacango, i-trim kunye namalungu edeshibhodi.
Ukumiswa kunye namacandelo okulawula Ukulawula iingalo, i-knuckles kunye nezixhobo zokuqhuba
Umzekelo:
Tesla
I-Tesla isebenzisa i-CNC machining ukuvelisa iinxalenye zesithuthi sombane, kubandakanywa ii-casings zebhetri, izindlu zemoto kunye nezixhobo zokuxhoma.Oku kuchanekileyo kunye nokuchaneka kwenza i-Tesla ivelise izithuthi zombane eziphezulu zokusebenza kunye noluhlu olude lokuqhuba kunye neemfuno ezincinci zokugcinwa.
i-BMW
I-BMW isebenzisa i-CNC machining kwimveliso ye-injini ephezulu yokusebenza kunye namacandelo okunqunyanyiswa.Ukusebenzisa iteknoloji yokuvelisa i-CNC ivumela i-BMW ukuba yenze iindawo ezikhaphukhaphu, ezinamandla aphezulu ezinceda ukuphucula ukusebenza kakuhle kwamafutha kunye nokuphathwa kwesithuthi.
Ukongiwa kweendleko
Ukunciphisa inkunkuma yezinto eziphathekayo: Umatshini we-CNC unokunciphisa inkunkuma yezinto eziphathekayo ngokusebenzisa iinkqubo ezichanekileyo zokusika kunye nomatshini.Xa kuthelekiswa neendlela zemveli zokwenza, i-CNC machining inokulawula ngokuchanekileyo isixa sokusika kunye nobunzulu bokucubungula, ngokunciphisa isizukulwana se-scrap.Ngokutsho kolunye uphononongo, ukusebenzisa CNC machining kunokunciphisa inkunkuma impahla malunga 30%.
Ukuphucula ukusebenza kakuhle kwemveliso: Umatshini we-CNC unokuqonda iinkqubo ezizenzekelayo, ukunciphisa umngcipheko wemisebenzi yezandla kunye neempazamo zabantu.Ukuqhutyelwa ngokuzenzekelayo kunokuphucula ukusebenza kakuhle kwemveliso kunye nokunciphisa iindleko zemveliso.Ngokomzekelo, uphando oluthile lufumene ukuba ukusebenzisa i-CNC machining kunokunciphisa ixesha lokuvelisa ngaphezu kwe-70% ngelixa kuphucula ukusebenza kakuhle kwemveliso.
Ukunciphisa iindleko zabasebenzi: Umatshini we-CNC unokunciphisa imfuno yabasebenzi abanezakhono kunye nokunciphisa iindleko zabasebenzi.Xa kuthelekiswa neendlela zemveli zokwenza, umatshini we-CNC unokunciphisa ukuxhomekeka kwabaqhubi ngokucwangciswa kwangaphambili kunye neenkqubo zokucwangcisa ngokuzenzekelayo.Oku kunciphisa iindleko zoqeqesho kunye nokuqesha abasebenzi abanezakhono.
Ukuthembeka okuphezulu
Ukuphucula ukuchaneka komatshini: Umatshini we-CNC unokufikelela kumatshini ochanekileyo, ngaloo ndlela uphucula umgangatho kunye nokuchaneka kweendawo.Ngolawulo lwenkqubo oluchanekileyo kunye neenkqubo zomatshini ezizenzekelayo, umatshini we-CNC unokufikelela ukuchaneka okuphezulu kunye nokungaguquguquki.Olu matshini oluchanekileyo oluphezulu luphucula ukhuseleko kunye nokuthembeka kwamalungu eemoto kwaye aqinisekise ukuba ahlangabezana nemigangatho engqongqo yomgangatho.
Lungiselela uyilo kunye nenkqubo: Umatshini we-CNC unokulungiswa ngokweemfuno zoyilo kunye neemfuno zenkqubo, ngaloo ndlela kuphuculwe ukusebenza kunye nokuthembeka kwamacandelo.Ngokusebenzisa ulawulo lwenkqubo oluchanekileyo kunye neenkqubo zomatshini ezizenzekelayo, umatshini we-CNC unokufikelela kwiimilo ezinzima kunye nezakhiwo, ukuphucula ukusebenza kunye nokuthembeka kwamacandelo.Ngokomzekelo, abanye abenzi bee-automakers basebenzisa i-CNC machining ukuvelisa iinxalenye ze-injini eziyinkimbinkimbi, ngaloo ndlela ziphucula ukusebenza kwe-injini kunye nokuthembeka.
Njengoko ishishini leemoto liqhubeka nokuvela kunye nokwamkela itekhnoloji entsha, indima yomatshini we-CNC kwimveliso yemoto yanamhlanje kulindeleke ukuba ikhule.Iingenelo ezininzi zokwenziwa kwe-CNC, kunye nokukwazi kwayo ukuvelisa iinxalenye zeemoto ezinempembelelo ephezulu, kuyenza ibe sisixhobo esiyimfuneko kwinkqubo yokuvelisa.
Ukushwankathela
iindawo ze-CNC ezilungiselelweyo zineenzuzo ezininzi kwishishini lokwenziwa kweemoto.Bangakwazi ukubonelela ngokuchaneka okuphezulu kokusika kunye nomatshini, ukuqinisekisa ukuba ubungakanani kunye nokuma kweengxenye ngokuchanekileyo njengoko kuyilwe, ngaloo ndlela kuphuculwe ukusebenza kunye nokhuseleko lwemoto.Amacandelo e-CNC alungiselelweyo anokuphucula kakhulu ukusebenza kakuhle kwemveliso, anciphise umjikelo wemveliso yeemoto, kwaye anciphise ukubakho kwempazamo yomntu.Ukongeza, iinxalenye ze-CNC ezilungelelanisiweyo zibonelela abenzi be-automaker ngokuguquguquka okukhulu koyilo lokuphatha iintlobo ngeentlobo zeemilo kunye nezixhobo zokuhlangabezana neemodeli ezahlukeneyo zezithuthi kunye neemfuno zabathengi.Amalungu e-CNC enziwe ngokwezifiso anomgangatho ophezulu kunye nokuthembeka, anokusebenza ngokuqhelekileyo kwiindawo ezahlukeneyo kunye neemeko ezinzima, kwaye abe nobomi benkonzo obude.Nangona iindawo ze-CNC zesiko zinokubiza kancinci, zinokuzisa izibonelelo zeendleko zexesha elide ngokunciphisa iindleko zokulungisa kunye nokutshintshwa kwamalungu, ukunciphisa imijikelo yemveliso, kunye nokuthoba iindleko zokwenziwa.Ke ngoko, iinxalenye ze-CNC ezilungelelanisiweyo zifanelekile kubenzi bee-automakers ukuphucula umgangatho wemveliso, ukusebenza kakuhle kwemveliso kunye nokusebenza kakuhle kweendleko
Ixesha lokuposa: Oct-16-2023
