Kunezinzuzo eziningi ezahlukene zokusebenzisa izingxenye ze-CNC zangokwezifiso embonini yezimoto.Kulokhu okuthunyelwe kwebhulogi, ngizokuhambisa kulezi zinzuzo ngokuningiliziwe ukuze ngikusize uqonde ukuthi kungani ukukhetha nokuthenga izingxenye ze-CNC zangokwezifiso kubaluleke kangaka emhlabeni wezimoto.
Izinzuzo zezingxenye ezenziwe ngezifiso ze-CNC emkhakheni wezimoto zimi kanje:
- ※ Ukunemba okuphezulu
- ※ Ukusebenza kahle kokukhiqiza okuphezulu
- ※ Ukuzivumelanisa nezimo okuqinile
- ※ Izindleko zokonga
- ※ ukuthembeka okuphezulu
Ukunemba okuphezulu
Imishini ye-CNC inamandla okufinyelela ukunemba okuphezulu.Lokhu kusho ukuthi izingxenye zingenziwa ukuze zihlangabezane nezidingo zokuklama ngokunembe kakhulu.Isibonelo, ukunemba kobubanzi bodonga lwesilinda lwamabhulokhi enjini yemoto athile angafinyelela ku-0.005 mm, okudinga amathuluzi omshini we-CNC anesilinganiso esiphezulu nesisetshenziswa sokulinganisa ukuze kuzuzwe lokhu.
Okwesibili, i-CNC machining ingafinyelela izinga eliphezulu elibushelelezi nelifanayo.Lokhu kusho ukuthi ingaphezulu lengxenye ngeke libe nokungalingani okuningi nama-burrs, ngaleyo ndlela kuthuthukiswe ikhwalithi yonke yengxenye.Isibonelo, ubulukhuni obungaphezulu bama-brake discs ngokuvamile budingeka ukuthi bube kububanzi be-Ra 0.4-1.6 microns, futhi umshini we-CNC ungahlangabezana kalula nale mfuneko.
Ngaphezu kwalokho, imishini ye-CNC ingakwazi futhi ukubona ukukhiqizwa kwamajometri ayinkimbinkimbi.Lokhu kusho ukuthi izingxenye zingaba namajika ayinkimbinkimbi, i-chamfer, izimbobo nezinye izimo ukuze zihlangabezane nezidingo zokuklama zezingxenye zezimoto.Isibonelo, izingxenye ezimisiwe ku-chassis yemoto ngokuvamile zidinga ukuba nezimo nezakhiwo eziyinkimbinkimbi ukuze zinikeze ukuzinza nokunethezeka, futhi imishini ye-CNC ingahlangabezana kahle nalezi zidingo.
Ekugcineni, ukwenziwa kwemishini ye-CNC kuvumela ukukhiqizwa kwengxenye okungaphindaphindeka futhi okungaguquki.Lokhu kusho ukuthi ingxenye ngayinye ihambisana kakhulu ngosayizi nokuma, inciphisa izinkinga ngesikhathi sokuhlanganisa.Isibonelo, izidingo zokungaguquguquki zesisindo nosayizi wamaphistoni ezinjinini zezimoto ngokuvamile zingaphakathi kwamagremu ambalwa, futhi umshini we-CNC ungaqinisekisa lokhu kuvumelana.
Ukusebenza kahle kokukhiqiza okuphezulu
Ukukhiqiza okuzenzakalelayo: Ukwenza imishini ye-CNC kuyinqubo yokukhiqiza ezenzakalelayo engalawula amathuluzi omshini ukuze acutshungulwe ngemiyalo ehlelwe ngaphambilini.Uma kuqhathaniswa nokusebenza okwenziwa ngesandla, ukucubungula kwe-CNC kunganciphisa kakhulu ukungenelela okwenziwa ngesandla futhi kuthuthukise ukusebenza kahle kokukhiqiza.Ngokwezibalo, ukusebenzisa ukucubungula kwe-CNC kunganciphisa isikhathi sokukhiqiza ngaphezu kwama-50%.
Imishini enesivinini esikhulu: Imishini ye-CNC ingasebenza ngesivinini esiphezulu, ivumela izingxenye ukuthi zenziwe ngokushesha.Isibonelo, amanye ama-lathe e-CNC angacutshungulwa ngokuzungeza okungu-5,000 ngomzuzu, okushesha izikhathi ezimbalwa kunezinsimbi zendabuko.Lokhu kusho ukuthi izingxenye eziningi zingakhiqizwa ngesikhathi esifanayo, ukuthuthukisa ukusebenza kahle kokukhiqiza.
Ukukhiqizwa Okuningi: Imishini ye-CNC ilungele ukukhiqizwa ngobuningi, lapho izinombolo ezinkulu zezingxenye ezifanayo zingakhiqizwa ngokuqhuba ithuluzi lomshini ngokuqhubekayo.Uma kuqhathaniswa nokusebenza okwenziwa ngesandla, ukwenza imishini ye-CNC kungaqeda umsebenzi ofanayo wokucubungula ngokushesha okukhulu.Ngokusho kwedatha, ukusebenzisa ukucubungula kwe-CNC kunganciphisa isikhathi sokukhiqiza ngaphezu kuka-70%, kuthuthukisa kakhulu ukusebenza kahle kokukhiqizwa okuningi.
Ukuvumelana nezimo nokushintsha okusheshayo: Imishini ye-CNC ingafinyelela ukukhiqizwa kwezingxenye ezihlukene ngokushintsha izinhlelo namathuluzi, ngaleyo ndlela kwandise ukuguquguquka komugqa wokukhiqiza.Uma kuqhathaniswa nezindlela zendabuko zemishini, i-CNC machining ingenza izinguquko zenqubo futhi ingxenye ishintshe ngokushesha.Ngokwezibalo, ukusebenzisa imishini ye-CNC kunganciphisa isikhathi sokulungiswa kwenqubo ngaphezu kwama-80%.
Ukuzivumelanisa nezimo okuqinile
Ivumelane namamodeli nezidingo ezahlukahlukene: Abakhiqizi bezimoto ngokuvamile badinga ukukhiqiza izingxenye zamamodeli amaningi ahlukene kanye nokucaciswa kwawo, futhi ukwenziwa kwemishini ye-CNC kungazivumelanisa nezidingo ezahlukahlukene ngokushintsha izinhlelo namathuluzi.Isibonelo, i-CNC lathe ingakwazi umshini amamodeli ahlukene ezingxenye zenjini ngokushintsha amathuluzi nohlelo ngaphandle kokufaka esikhundleni salo lonke ithuluzi lomshini.Lokhu kuvumelana nezimo kuvumela CNC machining ukuzivumelanisa ukukhiqizwa onobuhle ezahlukene kanye nezidingo.
| Cingxenye | Izinhlelo zokusebenza zemishini ye-CNC |
| izingxenye zenjini | I-Piston, inhloko yesilinda |
| Izingxenye zamabhuleki namasondo | Ama-brake discs, ama-caliper namasondo. |
| Izingxenye zangaphakathi | Izibambo zomnyango, ukunquma kanye nezingxenye zedeshibhodi. |
| ukumiswa kanye nezingxenye zokuqondisa | Lawula izingalo, amaqupha nezingxenye zokuqondisa |
Ezinye zezingxenye ezibaluleke kakhulu zomshini we-CNC zihlanganisa izingxenye ezifana namabhulokhi enjini, ukuhanjiswa, nezingxenye zokumiswa.Lezi zingxenye zidinga ukunemba okuphezulu komshini ukuze kuqinisekiswe ukusebenza kahle kukagesi nokuthembeka, okungasingathwa ngokwenziwa kwe-CNC.
Car ingxenye CNC machining izicelo
izingxenye zenjini Piston, cylinder head
Izingxenye zamabhuleki namasondo Ama-brake disc, ama-caliper namasondo.
Izingxenye zangaphakathi Izibambo zezicabha, ukunquma kanye nezingxenye zedeshibhodi.
ukumiswa kanye nezingxenye zokuqondisa Lawula izingalo, amaqupha nezingxenye zokuqondisa
Ngokwesibonelo:
Tesla
I-Tesla isebenzisa imishini ye-CNC ukukhiqiza izingxenye zemoto kagesi, okuhlanganisa ama-casings amabhethri, izindlu zezimoto kanye nezingxenye ezimisiwe.Lokhu kunemba nokunemba kwenza i-Tesla ikwazi ukukhiqiza izimoto zikagesi ezisebenza kahle ezinebanga elide lokushayela kanye nezidingo ezincane zokunakekelwa.
BMW
I-BMW isebenzisa imishini ye-CNC ekukhiqizeni injini yayo esebenza kahle kakhulu kanye nezingxenye zokumiswa.Ukusebenzisa ubuchwepheshe bokukhiqiza i-CNC kuvumela i-BMW ukuthi idale izingxenye ezingasindi, ezinamandla aphezulu ezisiza ukuthuthukisa ukusebenza kahle kukaphethiloli wemoto nokubamba kwayo.
Ukonga izindleko
Nciphisa udoti wezinto ezibonakalayo: Ukwenza imishini ye-CNC kunganciphisa udoti wezinto ezibonakalayo ngokusika okunembile kanye nezinqubo zomshini.Uma kuqhathaniswa nezindlela zendabuko zemishini, i-CNC machining ingalawula ngokunembile inani lokusika kanye nokujula kokucubungula, ngaleyo ndlela kunciphise ukukhiqizwa kwe-scrap.Ngokocwaningo oluthile, ukusebenzisa imishini ye-CNC kunganciphisa udoti wezinto ezibonakalayo cishe ngama-30%.
Thuthukisa ukusebenza kahle kokukhiqiza: Imishini ye-CNC ingathola izinqubo ezizenzakalelayo zokucubungula, ukunciphisa ubungozi bokusebenza ngezandla kanye namaphutha abantu.Ukucubungula okuzenzakalelayo kungathuthukisa ukusebenza kahle kokukhiqiza futhi kunciphise izindleko zokukhiqiza.Isibonelo, ucwaningo olulodwa lwathola ukuthi ukusebenzisa imishini ye-CNC kunganciphisa isikhathi sokukhiqiza ngaphezu kuka-70% kuyilapho kuthuthukisa ukusebenza kahle kokukhiqiza.
Yehlisa izindleko zabasebenzi: Ukwenza imishini ye-CNC kunganciphisa isidingo sabasebenzi abanamakhono futhi kunciphise izindleko zabasebenzi.Uma kuqhathaniswa nezindlela zendabuko zokumaka, ukwenziwa kwemishini ye-CNC kunganciphisa ukuncika kuma-opharetha ngezinqubo zokucubungula ezihlelwe ngaphambilini nezizenzakalelayo.Lokhu kunciphisa izindleko zokuqeqesha nokuqasha abasebenzi abanamakhono.
Ukuthembeka okuphezulu
Thuthukisa ukunemba kwemishini: Imishini ye-CNC ingafinyelela ukunemba okuphezulu, ngaleyo ndlela ithuthukise ikhwalithi nokunemba kwezingxenye.Ngokulawula uhlelo olunembile kanye nezinqubo zokuzenzela ezizenzakalelayo, ukwenza imishini ye-CNC kungafinyelela ukunemba okuphezulu nokuvumelana.Le mashini enembayo ephezulu ithuthukisa ukuphepha nokuthembeka kwezingxenye zezimoto futhi iqinisekisa ukuthi zihlangabezana nezindinganiso eziqinile zekhwalithi.
Lungiselela ukwakheka nenqubo: Imishini ye-CNC ingenziwa kahle ngokuya ngezidingo zokuklama kanye nezidingo zenqubo, ngaleyo ndlela kuthuthukiswe ukusebenza nokuthembeka kwezingxenye.Ngokulawula uhlelo olunembile kanye nezinqubo zokuzenzakalela zemishini, ukwenza imishini ye-CNC kungafinyelela ukwakheka nezakhiwo eziyinkimbinkimbi, kuthuthukise ukusebenza nokuthembeka kwezingxenye.Isibonelo, abanye abakhiqizi bezimoto basebenzisa imishini ye-CNC ukukhiqiza izingxenye zenjini eziyinkimbinkimbi, ngaleyo ndlela bathuthukise ukusebenza kwenjini nokuthembeka.
Njengoba imboni yezimoto iqhubeka nokuvela futhi yamukela ubuchwepheshe obusha, indima yomshini we-CNC ekukhiqizeni izimoto zesimanje kulindeleke ukuthi ikhule.Izinzuzo eziningi zokwenziwa kwe-CNC, kuhambisana nekhono layo lokukhiqiza izingxenye zezimoto ezinomthelela omkhulu, kuyenza ibe ithuluzi elibalulekile ekukhiqizeni.
Ukufingqa
izingxenye ze-CNC ezenziwe ngokwezifiso zinezinzuzo eziningi embonini yokukhiqiza izimoto.Bangakwazi ukuhlinzeka ngokusika nokunemba okuphezulu, ukuqinisekisa ukuthi usayizi nokuma kwezingxenye kunjengoba kuklanywe, ngaleyo ndlela kuthuthukiswe ukusebenza nokuphepha kwemoto.Izingxenye ze-CNC ezenziwe ngokwezifiso zingathuthukisa kakhulu ukusebenza kahle kokukhiqiza, zifinyeze umjikelezo wokukhiqiza wezimoto, futhi zinciphise amathuba okuba namaphutha omuntu.Ngaphezu kwalokho, izingxenye ze-CNC ezenziwe ngokwezifiso zinikeza abakhiqizi bezimoto ukuguquguquka okukhulu kwedizayini ukuphatha izinhlobo ezihlukahlukene zomumo nezinto zokwakha ukuze kuhlangatshezwane namamodeli ezimoto ahlukene kanye nezidingo zamakhasimende.Izingxenye ze-CNC ezenziwe ngokwezifiso ngokuvamile zinekhwalithi ephezulu nokuthembeka, zingasebenza ngokujwayelekile ezindaweni nezimo eziyinkimbinkimbi, futhi zibe nempilo ende yesevisi.Nakuba izingxenye ze-CNC zangokwezifiso zingabiza kancane, zingaletha izinzuzo zezindleko zesikhathi eside ngokunciphisa izindleko zokulungisa nokushintshwa kwezingxenye, ukufinyeza imijikelezo yokukhiqiza, nokwehlisa izindleko zokukhiqiza.Ngakho-ke, izingxenye ze-CNC ezenziwe ngezifiso zilungele abakhiqizi bezimoto ukuthuthukisa ikhwalithi yomkhiqizo, ukusebenza kahle kokukhiqiza kanye nokusebenza kahle kwezindleko
Isikhathi sokuthumela: Oct-16-2023
